What Is HVAC?
HVAC stands for Heating, Ventilation, and Air Conditioning. These interconnected systems work together to maintain comfortable indoor environments by:
- Controlling temperature (heating and cooling)
- Managing humidity levels
- Ensuring proper air circulation
- Filtering contaminants for better air quality
- Providing fresh outdoor air when needed
At Daycool, we focus on creating indoor environments that prioritize comfort, efficiency, and health.
Refrigeration Cycle: Real-World Example
Let's make the refrigeration cycle more relatable with a simple example:
Think of a sponge that absorbs water (heat) from one container and then is squeezed (compressed) to release that water (heat) into another container.
In an air conditioner:
- The refrigerant "sponge" absorbs heat from inside your home
- The compressor "squeezes" the refrigerant
- The refrigerant releases that heat outside
- The cycle repeats continuously
This is why the outdoor unit feels hot when your AC is running - it's releasing the heat from inside your home.
The Compressor: Heart of the System
What It Does:
- Compresses low-pressure refrigerant gas into high-pressure gas
- Creates the pressure difference that drives refrigerant flow
- Increases refrigerant temperature through compression
Types of Compressors:
- Reciprocating (piston-driven)
- Scroll (spiral mechanism)
- Rotary (rotating mechanism)
- Screw (interlocking helical rotors)
At Daycool, we primarily work with scroll compressors in residential systems due to their reliability, efficiency, and quieter operation.
The Condenser: Rejecting Heat
What It Does:
- Releases heat from refrigerant to outside air
- Converts high-pressure gas to high-pressure liquid
- Located in the outdoor unit
Key Components:
- Condenser coil (copper tubing with aluminum fins)
- Condenser fan (moves air across the coil)
- Housing and protective grille
Clean condensers are critical for system efficiency!
The Evaporator: Absorbing Heat
What It Does:
- Absorbs heat from indoor air
- Converts low-pressure liquid to low-pressure gas
- Removes humidity by condensing moisture
- Located in the indoor unit (air handler or furnace)
Key Components:
- Evaporator coil (copper tubing with aluminum fins)
- Drain pan (collects condensation)
- Blower (moves air across the coil)
Regular cleaning prevents mold growth and ensures proper system operation.
Split Systems
Components:
- Outdoor unit (condenser and compressor)
- Indoor unit (evaporator coil and air handler/furnace)
- Refrigerant lines connecting both units
- Thermostat and ductwork
Advantages:
- Most common residential system
- Flexible installation options
- Components can be matched for efficiency
- Indoor components protected from elements
Split systems separate the noisy components (compressor, condenser fan) from the living space.
Packaged Systems
Components:
- All components housed in a single outdoor unit
- Direct connection to indoor ductwork
- Thermostat control
Advantages:
- Space-saving (no indoor unit required)
- Often used in commercial applications
- Easier installation in some cases
- Good for buildings with limited indoor space
Daycool services packaged units for both residential and light commercial customers.
Ductless Mini-Split Systems
Components:
- Outdoor condensing unit
- One or more indoor air handlers
- Refrigerant lines connecting units
- No ductwork required
Advantages:
- Zone control (each indoor unit controlled separately)
- Excellent for room additions or spaces without ducts
- High efficiency (no duct losses)
- Quiet operation
Mini-splits are gaining popularity due to their flexibility and efficiency, especially for room additions and retrofits.
Heat Pumps
Heat pumps can provide both heating and cooling by reversing the refrigeration cycle based on the season.
Key Components:
- Reversing valve: Changes refrigerant flow direction
- Auxiliary heat: Backup for extreme cold temperatures
Advantages:
- Energy efficient (moves heat instead of generating it)
- One system for both heating and cooling
- Lower operating costs than electric resistance heat
Daycool specializes in heat pump installations, which are ideal for our climate zone.
Heat Exchangers: Critical Safety Component
The heat exchanger is where combustion gases transfer heat to household air without the two airstreams mixing.
Key Points:
- Separates combustion products from breathing air
- Cracked heat exchangers can leak carbon monoxide
- Regular inspection is essential for safety
- Typical lifespan is 15-20 years
Always take heat exchanger cracks seriously! This is a critical safety issue that Daycool technicians must never overlook.
Indoor Airflow: The Importance of Proper Ductwork
Ductwork Functions:
- Distributes conditioned air throughout the building
- Returns air to the HVAC system for reconditioning
- Helps maintain proper static pressure
- May incorporate filtration and humidity control
Common Ductwork Issues:
- Leakage (up to 30% in typical homes)
- Improper sizing (too small or too large)
- Poor layout design
- Inadequate insulation
Proper ductwork design is essential for system efficiency, comfort, and indoor air quality.
Airflow Measurement and Balancing
Why Airflow Matters:
- Determines system capacity and efficiency
- Affects temperature distribution and comfort
- Impacts system reliability and component life
- Influences humidity control
Measurement Tools:
- Anemometer (measures air velocity)
- Flow hood (measures CFM at registers)
- Manometer (measures static pressure)
Typical residential systems need 350-400 CFM per ton of cooling capacity.
CFM stands for Cubic Feet per Minute, the standard measurement for air volume in HVAC systems.
Static Pressure: The Silent Killer
Static pressure is the resistance to airflow in the duct system. Think of it like blood pressure in the human body.
High Static Pressure Causes:
- Undersized ductwork
- Dirty filters
- Closed dampers or registers
- Restrictive duct design
- Dirty coils
Consequences:
- Reduced airflow
- Decreased capacity and efficiency
- Increased energy consumption
- Premature equipment failure
Most residential systems should operate below 0.5" WC (water column) of total external static pressure.
Filter Maintenance and Replacement
Replacement Schedule:
- 1" filters: Every 1-3 months
- 4" filters: Every 6-12 months
- Electronic air cleaners: Clean cells every 3-6 months
Factors Affecting Frequency:
- Pets in the home
- Number of occupants
- Construction or renovation activity
- Seasonal pollen counts
- Urban vs. rural location
Dirty filters are the #1 cause of airflow problems and system inefficiency in residential systems!
At Daycool, we always check and replace filters during maintenance visits and educate customers on proper filter maintenance.
The Humidity Connection
Why Humidity Matters:
Controlling humidity is a critical but often overlooked aspect of indoor comfort and health.
Too High (>60%):
- Promotes mold and dust mite growth
- Makes air feel stuffy and warmer
- Can damage building materials
Too Low (<30%):
- Causes dry skin, static electricity
- Irritates respiratory system
- Can damage wood furnishings
Ideal indoor relative humidity is between 40-60% in summer and 30-50% in winter.
Standard air conditioning provides some dehumidification, but dedicated humidity control may be needed in certain climates.
BTU: The Basic Unit of Heat
BTU stands for British Thermal Unit, the amount of heat needed to raise 1 pound of water by 1°F.
In HVAC Applications:
- Measures heating and cooling capacity
- Residential equipment rated in thousands of BTUs (MBH)
- One ton of cooling = 12,000 BTUs/hour
The BTU is the foundation for sizing HVAC equipment to match the building's needs.
A typical 2,000 sq. ft. home might require a 36,000-48,000 BTU (3-4 ton) system, depending on climate, insulation, and other factors.
Tonnage: Sizing Air Conditioning Systems
In HVAC, a "ton" refers to cooling capacity, not weight.
Definition:
One ton = the cooling power needed to melt 2,000 lbs of ice in 24 hours = 12,000 BTU/hour
Common Residential Sizes:
- 1.5 ton (18,000 BTU) - Small homes/apartments
- 2 ton (24,000 BTU) - Small to medium homes
- 3 ton (36,000 BTU) - Medium homes
- 4 ton (48,000 BTU) - Larger homes
- 5 ton (60,000 BTU) - Very large homes
Important: Proper sizing is critical! Oversized systems short-cycle and undersized systems run constantly.
Efficiency Ratings: AFUE
AFUE (Annual Fuel Utilization Efficiency)
Measures heating efficiency for furnaces and boilers - the percentage of fuel converted to heat during a typical heating season.
Categories:
- 80% AFUE: 80 cents of every fuel dollar converted to heat
- 90-95% AFUE: 90-95 cents of every fuel dollar converted to heat
- 95%+ AFUE: Highest efficiency available
Higher AFUE furnaces require condensate drainage systems to handle water produced during combustion.
The 15-20% efficiency improvement of a 95% AFUE furnace vs. 80% can mean substantial savings in cold climates.
Temperature Measurements and Delta T
Delta T (ΔT)
The temperature difference between two points, crucial for diagnosing system performance.
Key Delta T Measurements:
- Supply vs. Return Air (target: 15-20°F in cooling)
- Evaporator inlet vs. outlet (superheat)
- Condenser inlet vs. outlet (subcooling)
- Supply air vs. room temperature
A properly operating cooling system typically produces a 15-20°F temperature drop across the evaporator coil.
Delta T = Treturn - Tsupply (in cooling mode)
Hands-on Lab: Component Identification
In today's hands-on portion, you'll practice identifying the key components we've discussed:
- Split the class into teams of 3-4
- Rotate through stations with actual components
- Identify each component and its function
- Record your answers on the provided worksheet
- Class discussion of results
This exercise reinforces classroom learning and builds familiarity with the actual parts you'll encounter in the field.
Components in today's lab include:
- Compressors (scroll, reciprocating)
- TXV and fixed orifice metering devices
- Condenser and evaporator coils
- Various switches and safety controls
Metering Device Identification Exercise
Thermostatic Expansion Valve (TXV)
- Identify by: Bulb attached to suction line, adjustment stem, equalizer line
- Function: Modulates refrigerant flow based on superheat
Fixed Orifice / Piston
- Identify by: Small brass or plastic component with tiny hole, no moving parts
- Function: Provides constant restriction regardless of conditions
Electronic Expansion Valve (EEV)
- Identify by: Wiring harness, motor or stepper attached to valve body
- Function: Precisely controls refrigerant flow based on multiple inputs
At your station, examine each metering device and record its type, identifying features, and typical application.
Coil and Heat Exchanger Identification
Evaporator Coil vs. Condenser Coil
Key differences to identify:
- Fin spacing: Evaporator has tighter fins (12-14 FPI) vs. condenser (16-20 FPI)
- Configuration: Evaporators often A-shaped, condensers typically straight or U-shaped
- Drainage: Evaporators have drain pans; condensers don't
- Size relative to cabinet: Evaporators nearly fill cabinet; condensers have more space for airflow
For the heat exchangers at your station, identify whether each is an evaporator or condenser, and note the specific features that led to your conclusion.
Review: Refrigeration Cycle in Action
Let's review how all these components work together in a functioning HVAC system:
- Compressor raises refrigerant pressure and temperature
- Hot gas flows to condenser where heat transfers to outside air
- Refrigerant condenses to high-pressure liquid
- Metering device creates pressure drop
- Low-pressure liquid enters evaporator
- Refrigerant absorbs heat from indoor air and evaporates
- Low-pressure vapor returns to compressor
- Cycle repeats continuously
This continuous cycle transfers heat from inside the building to the outside, maintaining the desired indoor temperature.
Week 3 Preview: Ductwork and Airflow
Next week, we'll dive deeper into ductwork design, installation, and troubleshooting:
- Manual D duct sizing principles
- Measuring and calculating airflow
- Balancing techniques
- Common ductwork problems and solutions
- Sheet metal fabrication basics
- Flexible duct installation best practices
- Zoning systems and controls
Preparation for next week:
- Review this week's notes on airflow and static pressure
- Complete the online quiz in the learning portal
- Bring close-toed shoes for sheet metal shop visit